NovusPore™ HPU-MBBR System: Setting New Standards in High-Performance Biological Treatment
In the modern wastewater landscape, EPC contractors and industrial operators face the constant challenge of finding solutions that balance high treatment efficiency with low operational costs. HNS Watertech, with 12 years of industry expertise, offers the flagship NovusPore™ Modified HPU Bio-Carrier System—a technology redefining the boundaries of MBBR (Moving Bed Biofilm Reactor) performance.
What is the NovusPore™ MBBR System?
The MBBR system is an advanced biological process that combines the benefits of suspended growth and fixed-film technologies. At its core are specialized carriers that remain in a fluidized state within the reactor, providing a massive protected surface area for microbial growth.
The HNS Watertech NovusPore™ system integrates several key components:
- NovusPore™ Flagship Media: Our proprietary hydrophilic HPU media, developed using innovative foaming technology, offers a surface area of $>5000\text{ m}^2/\text{m}^3$.
- Micro-Pore Aeration Systems: EPDM/Silicone fine-bubble diffusers ensure high Oxygen Transfer Rates (OTR) and perfect fluidization of the carriers.
- Retention Screens: High-precision mechanical screens that intercept carriers and prevent media loss in the effluent.
- Smart Volute Sludge Dewatering: An automated, non-clogging screw press designed to handle the minimal excess sludge generated by the system.
Working Principle: From Rapid Activation to Simultaneous Denitrification
- 7-Day Fast Bio-activation: Unlike standard HDPE media that requires long startup periods, NovusPore’s hydrophilic gel composition enables full biofilm formation within 3 to 7 days.
- The Microbial Bunker (3D Wall Structure): Our unique wall structure protects critical Nitrifying bacteria (AOB/NOB) from hydraulic shear forces, ensuring system stability even during influent fluctuations.
- Simultaneous Nitrification & Denitrification (SND): With a typical porosity of $>98\%$, NovusPore™ allows aerobic reactions on the surface while creating anoxic zones deep within the carrier, achieving nitrogen removal in a single stage.
- Sludge Reduction: The long Sludge Residence Time (SRT) supports advanced microorganisms that consume excess biomass, significantly reducing surplus sludge and chemical usage.
The HNS Watertech Competitive Advantage
NovusPore™ provides tangible commercial value that standard plastic carriers cannot match:
- Superior Logistics ROI (1:6 Shipping Ratio): NovusPore™ is shipped in a dry-compressed state and expands 1.7 times upon water exposure. One 40HQ container of NovusPore™ provides the biological capacity of six standard HDPE MBBR containers, saving up to 80% in international freight costs.
- High Volumetric Loading: With a specific surface area exceeding $5000\text{ m}^2/\text{m}^3$, our system allows for much higher organic loads in a smaller footprint—perfect for retrofitting existing plants or space-constrained industrial sites.
- 15-Year Service Life: Built with modified high-polymer composite gel, NovusPore™ exhibits extreme wear resistance and anti-aging properties, with a service life of up to 15 years.
- Instant Fluidization: While traditional sponge media often floats for extended periods, NovusPore™ achieves instantaneous fluidization upon submersion, simplifying system commissioning.
Global Applications
- Recirculating Aquaculture Systems (RAS): Rapid ammonia removal to protect sensitive aquatic species.
- Industrial Wastewater Retrofits: Upgrading capacity in textile, food processing, and papermaking industries without civil expansion.
- Packaged/Modular STP: Plug-and-play sewage treatment for resorts, remote camps, and villages.
Expert Consultation & Support Looking to optimize your nitrogen removal or reduce global logistics costs? Contact Lydia, Co-founder of HNS Watertech, for a free biological tank loading calculation and CAD design support.
Email: [email protected] | Website: hnswatertech.com
