Looking for premium MBBR Filter Media? HNS Watertech offers 100% Virgin HDPE Biofilm Carriers with >900 m2/m3 surface area. Reduce project costs by 25% with our Moving Bed Biofilm Reactor solutions. Get a free quote!
Premium MBBR Media & Biofilm Carrier Solutions for Industrial & Municipal Wastewater
Optimize your Moving Bed Biofilm Reactor (MBBR) and Integrated Fixed-film Activated Sludge (IFAS) systems with HNS Watertech’s high-performance bio-media.
As a leading MBBR media manufacturer, HNS Watertech provides advanced Plastic Bio Filter Media designed to maximize nitrogen removal and BOD reduction. Our MBBR Bio Carrier is the heart of modern biological treatment, offering a scalable solution for Wastewater Treatment Plant (WWTP) upgrades and Recirculating Aquaculture Systems (RAS).
Why HNS Watertech MBBR Filter Media?
- 100% Virgin HDPE Material: Unlike low-cost suppliers, we use zero recycled fillers, ensuring our Moving Bed Biofilm Media remains durable for 15+ years without breaking.
- High Effective Specific Surface Area: Our engineered shapes provide maximum protected surface area ($m^2/m^3$) for nitrifying bacteria attachment.
- Advanced Fluidization: Our media’s density ($0.94-0.96 g/cm3) is precision-tuned for optimal suspension and movement, reducing energy consumption in aeration systems.
- Rapid Start-up: The rough surface morphology facilitates fast biofilm development, reaching full capacity in half the time of standard carriers.
| Technical Specifications | HNS-04 High-Load | HNS-10 Standard | Market Competitor |
| Product Name | MBBR Bio Carrier | MBBR Filter Media | Generic Plastic Media |
| Material Type | 100% Virgin HDPE | 100% Virgin HDPE | Recycled / PE Mix |
| Surface Area ($m^2/m^3$) | > 900 | > 550 | 350 – 450 |
| Void Ratio (%) | > 85% | > 95% | 80% |
| Biofilm Thickness | Controlled | Controlled | Uneven |
| Nitrification Rate | Ultra-High | High | Moderate |
| Service Life | 20 Years | 20 Years | 2-5 Years |
Our MBBR media solutions are compatible with various biological processes:
- IFAS Systems: Enhance activated sludge capacity without increasing tank volume.
- RAS (Recirculating Aquaculture System): High-efficiency ammonia removal for fish and shrimp farming.
- Industrial Wastewater: Effective for Textile effluent, Paper & Pulp wastewater, and Food & Beverage processing.
- Decentralized Sewage Treatment: Perfect for containerized/package STP plants.
Question and Answer
Q: What is the best material for MBBR media? A: 100% Virgin HDPE is the industry gold standard due to its chemical resistance, density stability, and lifespan. Avoid UV-degradable recycled materials.
Q: How do you calculate the required MBBR media quantity? A: Quantity depends on the Organic Loading Rate (OLR) and Nitrogen Loading. HNS Watertech provides free engineering calculations based on your influent BOD/COD/NH3-N levels.
Q: Can MBBR media be used in existing aeration tanks? A: Yes! Our media is designed for WWTP retrofitting, allowing you to increase capacity by up to 200% using your current footprint.
Maximize Your Efficiency, Minimize Your Costs. Don’t settle for low-grade plastic media. Partner with HNS Watertech, the trusted MBBR media supplier with 25 years of engineering excellence.
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